Capabilities
Our Capabilities
We are working with the best fabric mills in India sourcing high-quality cotton that is further processed into textiles for garments. A significant proportion of the cotton we source is certified as sustainable either by the Global Organic Textile Standard or Better Cotton Initiative. Our in-house design team and laboratory ensure seamless integration of our customers’ needs from yarn to final product.
Designing
We have an internal design team who work independently and with clients to create the latest fashion trends from around the world. We offer exclusive fabric innovation and offer a single window solution by servicing every step from concept development to production. We provide dedicated teams to service our key clients. Around 40% of products supplied by us are designed in-house.
Knitting
Set up in 1990, we have a world-class knitting facility which houses the best-in-class technology from around the world for automated material flow and quality assurance. It delivers a wide range of knitted fabrics, including jersey, interlock, pique, rib, french terry and jacquards, in cotton and cotton blends, using low to high yarn counts. Around 80% of the fabric produced here is consumed by our own factories, where we manufacture garments for some of the best brands.
Processing
We work with the best dyeing and processing mills in the country. All our process houses are fully certified and quality standards are world-class. These facilities can produce a variety of finishes, including standard finishes such as mercerization, brushing, and peaching; and highly specialized proprietary finishes such as bio-wash, enzyme wash and anti-microbial.
Cutting
Our cutting department boasts of the latest fully-automatic spreaders and cutters from Morgan Technica, USA along with world class Computer Aided Design and Manufacturing (CAD/CAM) systems for impeccable accuracy. We have an in-house capacity of cutting over 2 million garments a month.
Printing
We have a state-of-the-art automatic printing setup with high speed M&R machines capable of printing 14 colors at once. Discharge, pigment and rotary prints can all be done in-house with the option of incorporating various embellishments such as high definition print, puff print, glitter and foil print, flock, etc.
Embroidery
We have one of the only factories in India with the latest fully automatic German embroidery machines for incomparable quality and finish along with every possible embellishment such as patchwork, boucle, sequins. Our embroidery machines can produce up to 10 million stitches daily.
Stitching
Our stitching unit features state-of-the-art Yamato, Juki & Brother sewing machines with automatic thread trimmers to ensure the best finish to the garment. We have the capacity to stitch over a million pieces a month. We are also one of the only factories that irons, buttons & packs the finished garment in-line, which reduces the production time drastically.
Internal Laboratory
Our internal laboratories conduct performance testing and color approvals at various stages on raw materials, fabrics, garments and trims in accordance with international test standards such as International Organization for Standardization (ISO) and British Standard (BS), along with our buyers’ in-house testing methods. Our internal laboratories ensure that the highest-quality product is produced, while simultaneously reducing garment lead-time through faster approvals on quality.